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AMTEC螺母
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品Pai：AMTEC液压螺母
Precision thread inserts
for plastic parts and equipment for installation
0200/12.02
AMTEC
?
2
AMTEC
?
thread inserts
Contents
Page
AMTEC
?
– highly wear-resistant thread inserts for plastic parts 3
The advantages – an overview 3
Selection guide for AMTEC
?
thread inserts 4
Selection guide for installation methods 5
Variations
Installation methods – thermal installation
Thread inserts for thermal installation
HITSERT
?
2 6 – 7
Technical data 9 – 10
Thread inserts for thermal installation, tapping and cold insertion
HITSERT
?
3 8
Technical data 9 – 10
Thread inserts for ultrasonic installation
SONICSERT
?
11 – 12
Technical data 13 – 14
Installation methods 15
Installation machines 18 – 18
Installation methods – self-tapping insertion
Thread inserts for self-tapping insertion
QUICKSERT
?
19 – 20
Technical data 21 – 22
QUICKSERT
?
Hex 23
Technical data 23
QUICKSERT
?
plus 24
Technical data 25 – 26
Installation tools 27 – 29
Installation methods – expansion anchoring
Thread inserts for expansion anchoring
EXPANSIONSERT 1 and 2 30 – 32
Technical data 30 – 32
SPREDSERT
?
1 and 2 33 – 34
Technical data 35 – 36
SPREDSERT
?
with retaining flange 37
Technical data 37
QUICKSERT
?
type 1230 38
Technical data 38
Installation tools 39 – 40
Fields and examples of application 41 – 42
Product news 43
3
AMTEC
?
Highly wear-resistant thread inserts for plastic parts
Under the name AMTEC
?
, B?llhoff offers thread inserts and the corresponding assembly system for aftermoulding
technology. These thread inserts are especially designed for after-moulding insertion. The result are wear-free,
high-strength threads in your high-quality plastic parts.
They are suitable for installation in mouldings of thermoset, thermoplastic or reactive resin materials
（also filled or foamed）.
There are the following different installation methods:
■ Thermal installation – hot plate welding, electromagnetic resistance welding
■ Ultrasonic welding
■ Expansion anchoring
■ Self-tapping insertion
■ Pressing-in
For the most efficient installation method, we offer:
■ Manual installation tools
■ Semi-automatic installation tools
■ Automatic machines: Ranging from multiple installation for large-scale production to freely programmable
CNC-controlled installation machines for frequently changing components.
Feel free to contact us for customised thread inserts and installation devices. We offer a free CAD download
service.
Download 3-D models of the AMTEC
?
products and directly integrate them into your designs
（www.boellhoff.com/cad_gb）.
The advantages – an overview
■ Reduced injection cycles, automatic injection moulding without insertion of metal parts
■ No risk of damage to the injection mould from falling out metal parts
■ No stress cracks resulting from hardly controllable shrinkage around the metal part
■ Advantages over self-tapping screws since the joint can be detached as often as required without damaging
the thread
■ Safe, tension-free anchorage with high pull-out and torque values
■ Reduction in manufacturing costs for the plastic parts and increased quality of your products
■ Low-maintenance machines in combination with innovative control concepts （service expenditure reduced
to a minimum）
4
Selection guide for AMTEC
?
thread inserts
Requirements
Specifications
Suitability for
different constr.
materials
– Thermoplastics
– Thermosets
– Foams
– Elastomers
Minimum
installation effort
（machine technology）
Recommended
wall thicknesses
（comparable
quality:
1 = low, 4 = high）
Fitting values in
equal
thermoplastics
Special requirements:
– Tightness
– Bolt thread
– Through hole
Others
This
catalogue,
on page
HITSERT
?
2
++
– –
– –
– –
Thermal installa-tion machine （min.
quantities with
soldering gun）
1
100 %
with O-ring
（implemented）
yes
yes
by taper
（8*）
– self-centring
– low-tension
6
HITSERT
?
3
++
–
– –
– –
“soldering gun“
screwdriver
toggle
press
1
100 % for ther mal
installation and
tapping insertion,
70 % for
pressing-in
yes
yes
seal insert,
variable
installation
8
QUICKSERT
?
plus
++
– –
–
–
manual
installation
tool
screwdriver
2
110 %
no
no
no
chipless
embedding
19
QUICKSERT
?
QUICK-SERT
?
Hex
self-tapping
+
++
0
0
manual
installation
tool
screwdriver
3
120 %
no
no
no
23
SONICSERT
?
++
– –
– –
– –
ultrasonic
welding
machine
2
80 %
with O-ring
（possible）
yes
yes
11
QUICKSERT
?
type 1230
expansion
+
+
–
– –
spindle
lifting tool
（possibly press）
4
100 %
_
_
also suitable
for
light metals
24
EXPANSION-SERT 1
0
+
– –
– –
manual
installation
mandrel
4
60 %
no
no
no
easy
installation
30
EXPANSION-SERT 2
exception
– –
+
+
manual
installation
mandrel
4
–
no
no
no
32
SPREDSERT
?
type 1/type 2
SPREDSERT
?
with retaining flange
type 1/with ret. flange +
type 2/with ret. flange +
– –
– –
manual
installation
mandrel
3
50 %
no
no
no
cost-effective
33
Remarks regarding “Fitting values in equal thermoplastics”:
Indicated values relate to HITSERT
?
2 in PA GF.
– – unsuitable / – limited / 0 satisfactory / + good / ++ very good
!
5
– – unsuitable / – limited / 0 satisfactory / + good / ++ very good
Selection guide for installation methods
To meet the high general requirements to connection technology, fasteners and processing systems must be perfectly designed and match
perfectly. That is why we, as a specialist in fastening and assembly technology, in the field of embedding thread inserts cooperate with
KVT Bielefeld GmbH, Werkering 6, 33609 Bielefeld, Germany, phone + 49 （0）521-9320710, info@kvt-bielefeld.de, the welding specialist.
Installation methods Possible Installation Materials Size Batch Installation accuracy Special characteristics
sizes time sizes
< 0.05 +/- 0.1 ≥ 0.2
< 50,000 – – ++ ++
≤ M 3 ~ 500,000 – – ++ ++
> 1 Mio. – – ++ ++
< 50,000 – – ++ ++
M 4 – M 6 ~ 500,000 – – ++ ++
> 1 Mio. – – ++ ++
< 50,000 – – + +
≥ M 8 ~ 500,000 – – + +
> 1 Mio. – – + +
< 50,000 ++ ++ ++
≤ M 3 ~ 500,000 ++ ++ ++
> 1 Mio. ++ ++ ++
< 50,000 ++ ++ ++
M 4 – M 6 ~ 500,000 ++ ++ ++
> 1 Mio. ++ ++ ++
< 50,000 ++ ++ ++
≥ M 8 ~ 500,000 ++ ++ ++
> 1 Mio. ++ ++ ++
< 50,000 – – 0 ++
≤ M 3 ~ 500,000 – – 0 ++
> 1 Mio. – – 0 ++
< 50,000 – – 0 ++
M 4 – M 6 ~ 500,000 – – 0 ++
> 1 Mio. – – 0 ++
< 50,000 – – – – – –
≥ M 8 ~ 500,000 – – – – – –
> 1 Mio. – – – – – –
HEW –
heat element
welding
M 2 – M 8
approx.
3 – 4
seconds
（for size
M 4）
thermo-plastics,
thermo-plastic
elastomers
thermo-plastics,
thermo-plastic
elastomers
thermo-plastics,
– low-tension
– multiple installation
possible
– well suitable for threaded
bolts
– easily convertible to other
thread insert dimensions
– low-tension
– multiple installation
possible
– especially for inserts
< M 2 as well as inserts
with sealing rings
– single-phase or two-phase
process can be selected
– high noise emission upon
installation of metal inserts
– considerable abrasion
upon installation of metal
inserts
– unsuitable for threaded
bolts
– easily convertible to other
thread insert dimensions
approx.
3 seconds
（for size
M 5）
approx.
3 seconds
（for size
M 5）
M 1,4 – M 40
M 2 – M 6
ERW –
electromagnetic
resistance welding
USW –
ultrasonic
welding
All dimensions in mm.
6
The advantages
■ Ideal for thermoplastic parts
■ Especially designed for thermal installation
■ Screw-locked and low-tension anchoring
■ High pull-out values
■ Efficient installation due to single-spindle, multiple-spindle or automatic machines with preheating
device
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle
Technical data
The HITSERT
?
2 thread insert is heated to the melting temperature of the plastic.
As a result of the heat transfer upon insertion, the plastic is plasticised for a short
time and flows into the undercut of the thread insert. Upon cooling, a low-stress
interference is realised.
Type 0932 Type 0931
Mounting hole
For installation tools and machines, see pages 16 – 18
Other sizes, special designs and materials on request.
d
2
90°
d
I
4°
d
3
d
2
4°
I
I
2
90°
d
D
1
I
2
D
8°
a
L
Type 0932 Type 0931
d Order No Order No I l2 d2 d3 D
+0.1
D1
L
min.
a
min.
M 2 0932 102 0005 0931 102 0056 5.0 0.6 4.1 5.0 3.8 5.2 6.0 1.5
M 2.5 0932 125 0005 0931 125 0056 5.0 0.6 4.1 6.0 3.8 6.2 6.0 1.5
M 3 0932 103 0005 – 5.0 – 4.7 – 4.4 6.2 6.0 1.8
M 3 0932 103 0055 0931 103 0061 5.5 0.6 4.7 6.0 4.4 6.2 6.5 1.8
M 3.5 0932 135 0006 0931 135 0068 6.0 0.8 5.5 7.0 5.2 7.2 7.0 1.8
M 4 0932 104 0006 – 6.0 – 5.9 – 5.8 8.2 7.0 2.0
M 4 0932 104 0075 0931 104 0083 7.5 0.8 5.9 8.0 5.8 8.2 8.5 2.0
M 5 0932 105 0007 – 7.0 – 7.0 – 6.9 8.7 8.0 2.0
M 5 0932 105 0009 0931 105 0010 9.0 1.0 7.0 8.5 6.9 8.7 10.0 2.5
M 6 0932 106 0009 – 9.0 – 8.6 – 8.5 10.2 10.0 2.5
M 6 0932 106 0010 0931 106 0011 10.0 1.0 8.6 10.0 8.5 10.2 11.0 2.5
M 8 0932 108 0012 0931 108 0013 12.0 1.0 11.1 12.0 10.9 12.2 13.0 3.0
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
All dimensions in mm.
Guide values: depend on moulding material, may have to be changed after setting trials.
The flange has a large contact surface and thus reduces surface pressure.
Minimum quantity on request.
The versions – thread inserts for thermal installation HITSERT
?
2
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
7
Technical data
The versions – thread inserts for thermal installation HITSERT
?
2
Type 0940 Type 0941
Mounting hole
For installation tools and machines, see pages 16 – 18
Type 0940
Type 0941
d Order No Order No I l 3 I2 d2 d3
D
+0.1
D1 Lmin. amin.
0940 125 0005 0941 125 0005 5.0 5.0 0.6 4.1 6.0 3.8 6.2 6.0 1.5
M 2.5 0940 125 0010 0941 125 0010 5.0 10.0 0.6 4.1 6.0 3.8 6.2 6.0 1.5
0940 103 0005 0941 103 0005 5.5 5.0 0.6 4.7 6.0 4.4 6.2 6.5 1.8
M 3 0940 103 0010 0941 103 0010 5.5 10.0 0.6 4.7 6.0 4.4 6.2 6.5 1.8
0940 103 0015 0941 103 0015 5.5 15.0 0.6 4.7 6.0 4.4 6.2 6.5 1.8
0940 135 0005 0941 135 0005 6.0 5.0 0.8 5.5 7.0 5.2 7.2 7.0 1.8
M 3.5 0940 135 0010 0941 135 0010 6.0 10.0 0.8 5.5 7.0 5.2 7.2 7.0 1.8
0940 135 0015 0941 135 0015 6.0 15.0 0.8 5.5 7.0 5.2 7.2 7.0 1.8
0940 104 0005 0941 104 0005 7.5 5.0 0.8 5.9 8.0 5.8 8.2 8.5 2.0
M 4 0940 104 0010 0941 104 0010 7.5 10.0 0.8 5.9 8.0 5.8 8.2 8.5 2.0
0940 104 0015 0941 104 0015 7.5 15.0 0.8 5.9 8.0 5.8 8.2 8.5 2.0
0940 105 0010 0941 105 0010 9.0 10.0 1.0 7.0 8.5 6.9 8.7 10.0 2.0
M 5 0940 105 0015 0941 105 0015 9.0 15.0 1.0 7.0 8.5 6.9 8.7 10.0 2.0
0940 105 0025 0941 105 0025 9.0 25.0 1.0 7.0 8.5 6.9 8.7 10.0 2.0
0940 106 0010 0941 106 0010 10.0 10.0 1.0 8.6 10.0 8.5 10.2 11.0 2.5
M 6 0940 106 0015 0941 106 0015 10.0 15.0 1.0 8.6 10.0 8.5 10.2 11.0 2.5
0940 106 0025 0941 106 0025 10.0 25.0 1.0 8.6 10.0 8.5 10.2 11.0 2.5
Metric ISO thread according to DIN 13-6g.
Technical modifications reserved.
All dimensions in mm.
Other lengths, special designs and materials on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
For blind holes we recommend to provide core pins with ventilation groove.
Feel free to order our company standard.
Minimum quantity on request, no stock type.
The flange has a large contact surface and thus reduces surface pressure.
d
2
I
3
C
I
4°
d
d
3
d
2
I
2
I
3
C
I
4°
d
D
1
I
2
8°
D
L
a
?
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
8
HITSERT
?
3 is a tapered universal insert for thermoplastics （thermal installation,
tapping and cold insertion）.
Owing to its patented external contour （characterised by a fine, self-tapping thread
with asymmetric flank profile） HITSERT
?
3 is the first thread insert to be employed
for the complete range of well established installation methods.
Our Application Engineering Department helps you to find the perfect installation
method for your application （in terms of installation effort and fitting values）. You set
the priorities.
Size Order No d
1
±
lD+0.1
*Lmin.
a
min.
M 3
M 4
M 5
M 6
0935 1030 005
0935 1040 075
0935 1050 009
0935 1060 0 1 0
4.7
6.1
7.3
8.9
5
7.5
9
10
4.4
5.8
6.9
8.5
6.0
8.5
10.0
11.0
1.8
2.0
2.0
2.5
* Guide values: depend on moulding material, may have to be changed after setting trials.
Minimum quantity on request. German and international patents
All dimensions in mm. applied for and granted.
The advantages
■ Well-proven 8° taper angle
■ Self-centring
■ Large contact surface for plastic prior to installation
■ Flexible installation due to thermal installation,
tapping or cold insertion
■ Short installation times
■ Milled external contour （low tolerances）
■ Efficient seal inserts
Principle
Technical data
8°
D
a
L
min
d
1
d
4°
I
Type 0935
The versions – thread inserts for thermal installation, tapping and cold insertion
HITSERT
?
3
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
9
Technical data
The versions – thread inserts for thermal installation HITSERT
?
0,00
5,00
10,00
15,00
20,00
25,00
30,00
35,00
40,00
45,00
50,00
M 3 M 4 M 5 M 6 M 8
Drehmoment ohne Gegenlager
Drehmoment mit Gegenlager
Torque values HITSERT
?
M 3 to M 8
To r q u e [ N m ]
M 3M 4M 5M 6M 8
■ ABS MA [Nm] 1.20 2.25 2.90 7.00 11.00
■ ABS MR [Nm] 3.00 5.50 8.00 17.00 33.00
■ PC MA [Nm] 1.60 2.20 4.10 9.50 18.00
■ PC MR [Nm] 3.50 6.10 10.50 20.50 48.00
■ PA MA [Nm] 1.05 2.40 3.75 5.50 12.00
■ PA MR [Nm] 2.50 5.60 9.50 17.50 35.00
■ PE / PP MA [Nm] 1.00 2.10 2.50 5.00 9.00
■ PE / PP MR [Nm] 2.70 5.00 7.80 15.50 29.00
Torque without thrust bearing （MA[Nm]）
（jack out）
Torque with thrust bearing （MR[Nm]）
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Torque without thrust bearing
Torque with thrust bearing
All dimensions in mm.
10
0
1.000
2.000
3.000
4.000
5.000
6.000
7.000
M 3 M 4 M 5 M 6 M 8
Technical data
The versions — thread inserts for thermal installation HITSERT
?
Pull-out values HITSERT
?
M 3 to M 8
Pull-out strength [N]
M 3M 4M 5M 6M 8
■ ABS FA [N] 1,350 2,100 2,800 3,700 5,500
■ PC FA [N] 1,800 2,800 3,600 4,900 6,650
■ PA FA [N] 1,700 2,250 3,000 4,000 5,650
■ PE / PP FA [N] 900 1,550 1,900 2,750 3,950
Pull-out strength （FA[N]）
Technical notes
Indicated values are guide values. We recommend an installation test for the respective application.
To be on the safe side, for fibre-reinforced plastics, the strengths of the non-reinforced material should be
assumed. If you use brass thread inserts in plastics susceptible to stress cracks （e.g. polycarbonate）,
we recommend additional surface treatment of the thread inserts （nickel plating or surface coating as required）.
Strength values for other thread inserts on request.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
11
The versions — thread inserts for ultrasonic installation SONICSERT
?
The advantages
■ Suitable for thermoplastic parts
■ Especially designed for ultrasonic installation
■ Screw-locked and low-tension anchoring
■ High pull-out values
■ Type 0730 can be installed from both sides.
Advantages for automatic feed, since no directional
orientation is required.
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
For installation tools and machines, see pages 16 – 18
Type 0730 Type 0733 Type 0734
d Order No Order No Order No I l
2
d
2
d
3
D
+0.1
D
1
L
min.
a
min.
M1.2
– – 0734 112 0290 2.9 0.4 2.0 2.6 1.6 2.8 3.3 0.65
M1.4
0730 114 0002 – – 2.0 – 2.2 – 1.9 – 2.5 0.70
M1.4
– – 0734 114 0310 3.1 0.4 2.2 2.8 1.8 3.2 3.5 0.70
M1.6
0730 116 0250 – – 2.5 – 3.0 – 2.6 – 3.0 0.80
M1.6
– – 0734 116 0330 3.3 0.4 2.5 2.9 2.1 3.1 3.7 0.80
M 2 0730 102 0004 0733 102 0004 0734 102 0046 4.0 0.6 3.6 5.0 3.2 5.2 4.5 2.00
M 2.5 0730 125 0058 0733 125 0058 0734 125 0064 5.8 0.6 4.6 6.0 4.0 6.2 6.5 2.30
M 3 0730 103 0058 0733 103 0058 0734 103 0064 5.8 0.6 4.6 6.0 4.0 6.2 6.5 2.30
M 3.5 0730 135 0072 0733 135 0072 0734 135 0008 7.2 0.8 5.4 7.0 4.8 7.2 8.0 2.50
M 4 – 0733 104 0072 – 7.2 – 6.3 – 5.6 8.2 8.0 2.50
M 4 0730 104 0082 0733 104 0082 0734 104 0009 8.2 0.8 6.3 8.0 5.6 8.2 9.0 2.50
M 5 – 0733 105 0082 – 8.2 – 7.0 – 6.4 8.7 9.0 2.70
M 5 0730 105 0095 0733 105 0095 0734 105 0105 9.5 1.0 7.0 8.5 6.4 8.7 10.5 2.70
M 6 – 0733 106 0095 – 9.5 – 8.6 – 8.0 10.2 10.5 3.00
M 6 0730 106 0127 0733 106 0127 0734 106 0137 12.7 1.0 8.6 10.0 8.0 10.2 14.0 3.00
M 8 0730 108 0127 0733 108 0127 0734 108 0137 12.7 1.0 10.2 12.0 9.6 12.2 14.0 3.50
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
All dimensions in mm.
Other sizes, special designs and materials on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
The flange has a large contact surface and thus reduces surface pressure.
Minimum quantity on request.
On request.
Principle The SONICSERT
?
thread insert is installed with common ultrasonic welders. Upon
welding, the plastic material is plasticised by ultrasonic vibrations and flows into the
undercuts of the thread insert. Upon cooling, a low-stress interference is realised.
Type 0730 Type 0733 Type 0734
Mounting hole
90°
d
I
d
2
90°
d
I
d
2
d
3
d
2
I
2
I
90°
d
D
1
I
2
D
L
a
Technical data
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
12
For installation tools and machines, see pages 16 – 18
Type 0743
Type 0744
d Order No Order No I l
2
/L
2
I
3
d
2
d
3
D
+0.1
D
1
L
min.
a
min.
0743 102 0005 0744 102 0005 4.0 0.6 5.0 3.8 5.0 3.2 5.2 4.5 2.0
M 2 0743 102 0010 0744 102 0010 4.0 0.6 10.0 3.8 5.0 3.2 5.2 4.5 2.0
0743 125 0005 0744 125 0005 4.0 0.6 5.0 4.6 5.0 3.2 5.2 4.5 2.0
M 2.5 0743 125 0010 0744 125 0010 5.8 0.6 10.0 4.6 6.0 4.0 6.2 6.5 2.3
0743 103 0005 0744 103 0005 5.8 0.6 5.0 4.6 6.0 4.0 6.2 6.5 2.3
M 3 0743 103 0010 0744 103 0010 5.8 0.6 10.0 4.6 6.0 4.0 6.2 6.5 2.3
0743 103 0015 0744 103 0015 5.8 0.6 15.0 4.6 6.0 4.0 6.2 6.5 2.3
0743 135 0005 0744 135 0005 7.2 0.8 5.0 5.4 7.0 4.8 7.2 8.0 2.5
M 3.5 0743 135 0010 0744 135 0010 7.2 0.8 10.0 5.4 7.0 4.8 7.2 8.0 2.5
0743 135 0015 0744 135 0015 7.2 0.8 15.0 5.4 7.0 4.8 7.2 8.0 2.5
0743 104 0005 0744 104 0005 8.2 0.8 5.0 6.3 8.0 5.6 8.2 9.0 2.5
M 4 0743 104 0010 0744 104 0010 8.2 0.8 10.0 6.3 8.0 5.6 8.2 9.0 2.5
0743 104 0015 0744 104 0015 8.2 0.8 15.0 6.3 8.0 5.6 8.2 9.0 2.5
0743 105 0010 0744 105 0010 9.5 1.0 10.0 7.0 8.5 6.4 8.7 10.5 2.7
M 5 0743 105 0015 0744 105 0015 9.5 1.0 15.0 7.0 8.5 6.4 8.7 10.5 2.7
0743 105 0025 0744 105 0025 9.5 1.0 25.0 7.0 8.5 6.4 8.7 10.5 2.7
0743 106 0010 0744 106 0010 12.7 1.0 10.0 8.6 10.0 8.0 10.2 14.0 3.0
M 6 0743 106 0015 0744 106 0015 12.7 1.0 15.0 8.6 10.0 8.0 10.2 14.0 3.0
0743 106 0025 0744 106 0025 12.7 1.0 25.0 8.6 10.0 8.0 10.2 14.0 3.0
0743 108 0010 0744 108 0010 12.7 1.0 10.0 10.0 12.0 9.6 12.2 14.0 3.5
M 8 0743 108 0015 0744 108 0015 12.7 1.0 15.0 10.0 12.0 9.6 12.2 14.0 3.5
0743 108 0025 0744 108 0025 12.7 1.0 25.0 10.0 12.0 9.6 12.2 14.0 3.5
Type 0743 Type 0744
Mounting hole
d
2
I
3
C
d
d
3
d
C
I
I
3
I
2
d
2
D
1
L
2
D a
L
Metric ISO thread according to DIN 13-6g.
Technical modifications reserved.
All dimensions in mm.
Other lengths, special designs and materials on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
Minimum quantity on request, no stock type.
The flange has a large contact surface and thus reduces surface pressure.
Technical data
The versions – thread inserts for ultrasonic installation SONICSERT
?
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
13
Technical data
The versions — thread inserts for ultrasonic installation SONICSERT
?
0,0
5,0
10,0
15,0
20,0
25,0
30,0
35,0
40,0
45,0
M3 M4 M5 M6 M8
Drehmoment ohne Gegenlager
Drehmoment mit Gegenlager
Torque values SONICSERT
?
M 3 to M 8
To r q u e [ N m ]
M 3M 4M 5M 6M 8
■ ABS MA [Nm] 1.00 1.90 2.50 6.00 9.40
■ ABS MR [Nm] 2.60 4.70 6.80 14.50 28.10
■ PC MA [Nm] 1.40 1.90 3.50 8.40 15.30
■ PC MR [Nm] 3.00 5.20 8.90 17.40 40.80
■ PA MA [Nm] 0.90 2.00 3.20 4.70 10.20
■ PA MR [Nm] 2.10 4.80 8.10 14.90 29.80
■ PE / PP MA [Nm] 0.90 1.80 2.10 4.30 7.70
■ PE / PP MR [Nm] 2.30 4.30 6.60 13.20 24.70
Torque without thrust bearing （MA[Nm]）
（jack out）
Torque with thrust bearing （MR[Nm]）
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Torque without thrust bearing
Torque with thrust bearing
All dimensions in mm.
14
0
1.000
2.000
3.000
4.000
5.000
6.000
M 3 M 4 M 5 M 6 M 8
Technical data
The versions — thread inserts for ultrasonic installation SONICSERT
?
Pull-out values SONICSERT
?
M 3 to M 8
Pull-out strength [N]
M 3M 4M 5M 6M 8
■ ABS FA [N] 1,215 1,890 2,520 3,330 4,950
■ PC FA [N] 1,620 2,520 3,240 4,410 5,985
■ PA FA [N] 1,530 2,025 2,700 3,600 5,085
■ PE / PP FA [N] 810 1,395 1,710 2,475 3,555
Pull-out strength （FA[N]）
Technical notes
Indicated values are guide values. We recommend an installation test for the respective application.
To be on the safe side, for fibre-reinforced plastics, the strengths of the non-reinforced material should be
assumed. If you use brass thread inserts in plastics susceptible to stress cracks （e.g. polycarbonate）,
we recommend additional surface treatment of the thread inserts （nickel plating or surface coating as required）.
Strength values for other thread inserts on request.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
15
Heat element welding – HEW
Heat element welding is an approved joining process to embed metal thread inserts
into thermoplastic mouldings. It is a single-phase process in which contact heat is
transferred through the metal insert to the joining zone of the plastic material.
During fusion of the plastic material in the area of the contact surface, joining is
carried out. In this process, the plasticised mass is displaced into defined recesses
and undercuts. That is how a form-closed joint results.
Electromagnetic resistance welding – ERW
ERW is a joining process developed by KVT Bielefeld （Germany） for joints of metal
and thermoplastic components. An electromagnetic AC field heats the thread insert
without contact and the contact surface of the plastic component is plasticised. In
the simultaneous joining process, the fused material is displaced into recesses and
interlocks.
Heating of metal elements of any size is executed within a very short time
（approx. 2 – 6 sec.）. After switching off power supply, accelerated cooling of the melt
takes place allowing an installation accuracy of up to 0.05 mm.
Ultrasonic welding – USW
USW is a process which had originally been developed for joining thermoplastic
components. Within a very short time, the plastic material is plasticised by bound-ary-layer friction and vibration absorption of the parts to be joined.
After that, joining is executed. The energy required is generated as alternating volta-ge in the ultrasonic generator, converted into mechanical vibration （20 – 40 kHz） and
then introduced with a sonotrode.
Upon embedding thread inserts （metallic M 2 – M 6） into thermoplastic components,
the fused material is displaced into recesses and undercuts.
Installation method for AMTEC
?
thread inserts
16
KVT thermal installation machines for AMTEC
?
thread inserts
KVT 02 lever-type hand-operated thermal installation
tool to embed inserts for limited production volumes
Thermal installation machine in special design for
simultaneous embedding of 6 inserts into two car door
trims
KVT Basic 5000 DUO thermal installation machine for
simultaneous thermal installation of four inserts into two
covers of car outside mirrors
KVT Basic 2500 thermal installation machine for
simultaneous thermal installation of two inserts into a
car charge air pipe
17
KVT thermal installation machines for AMTEC
?
thread inserts
ERW thermal installation machine to embed inserts into
parts of a car engine compartment
ERW thermal installation machine to embed four inserts
into a boot handle
ERW thermal installation machine to embed eight
inserts M 1.6 into two phone half shells
18
KVT thermal installation machines for AMTEC
?
thread inserts
Ultrasonic welding machine with a working frequency
of 20 kHz for ultrasonic riveting or welding or to embed
UNITEC
?
K’ in K’ （plastic in plastic） inserts.
Allows monitoring of all process parameters and their
transfer to higher-level systems for production data
acquisition.
Ultrasonic welding machine with a working frequency
of 35 kHz for ultrasonic riveting or welding or to embed
UNITEC
?
K’ in K’ （plastic in plastic） inserts.
Sonotrode for integration into standard and special
systems
Ultrasonic generator for integration into standard and
special systems in digital–analogue design
19
The versions – thread inserts for self-tapping insertion QUICKSERT
?
The advantages
■ For brittle and ductile plastics such as unsaturated
polyester resins （SMC, ZMC）, polyurethane and
glass-fibre reinforced thermoplastics
■ Universal use
■ High-strength and torsion-proof threads
■ Optimum assembly characteristics
Material: 1.0718 11 SMnPb 30 zinc coated, chroma-ted or Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle QUICKSERT
?
consists of a cylindrical basic body with
internal thread and a special external thread. The
profile of the external thread has an extremely small
flank angle and expands asymmetrically towards the
thread root. This way, installation at low driving torques
is optimised.
Very good tight-fit is achieved with an ideal distribution
of load. The bottom part of the bush is provided with a
cutting slot. For special requirements, we offer a
version with flange. The threaded bush is screwed in
with a rotating spindle.
Type 1434 Mounting hole
For installation tools and machines, see pages 27 – 29
Steel, unhardened Brass
d Order No Order No I d
2
D*
L
min.
a
min.
M 3 1434 103 0006 1434 503 0006 6.0 6.0 4.6 – 5.4 7.0 2.0
M 4 1434 104 0008 1434 504 0008 8.0 7.0 5.6 – 6.6 9.0 3.0
M 5 1434 105 0010 1434 505 0010 10.0 8.0 6.6 – 7.6 11.0 4.0
M 6 1434 106 0014 1434 506 0014 14.0 10.0 8.1 – 9.4 15.0 4.0
M 8 1434 108 0015 1434 508 0015 15.0 12.0 10.1 – 11.4 16.0 5.0
M 10
1434 110 0018 1434 510 0018 18.0 14.0 12.1 – 13.4 19.0 5.0
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
All dimensions in mm.
Other sizes and special designs on request. International patents applied for and granted.
Guide values: depend on moulding material, may have to be changed after setting trials.
Minimum quantity on request.
* See table on page 20.
Technical data
0.5
+0.5
90°
D a
L
l
2
d
3
+0.2
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
90°
d
I
d
2
20
The versions — thread inserts for self-tapping insertion QUICKSERT
?
Type 1433
Mounting hole
Steel Brass
Hexagonal flange version on request For installation tools and machines, see pages 27 – 29
Recommended mounting holes -D- for QUICKSERT
?
in different materials
Steel, unhardened Brass
d Order No Order No I
St
I
Ms
I
2
d
2
d
3
D
*Lmin. St
L
min. Ms
a
min.
M 4 1433 104 0105 1433 504 0009 9.5 8.0 1.0 7.0 10.0 5.6–?6.6 10.5 9.0 3.0
M 5 1433 105 0127 1433 505 0112 11.5 10.0 1.2 8.0 11.0 6.6–?7.6 12.5 11.0 4.0
M 6 1433 106 0174 1433 506 0154 16.0 14.0 1.4 10.0 13.0 8.1–?9.4 17.0 15.0 4.0
M 8 1433 108 0184 1433 508 0164 17.0 15.0 1.4 12.0 15.0 10.1–11.4 18.0 16.0 5.0
M 3M 4M 5M 6M 8M 10
PE （soft）
4.6 5.6 6.6 8.1 10.1 12.1
PP
PA 6
PA 6.6
PBT
PE （hard）
4.8 5.8 6.8 8.3 10.3 12.3
PET
POM
ASA
5.0 6.0 7.0 8.5 10.5 12.5
SAN
ABS
PA 6 GF 30 %
PBT GF 30 %
5.2 6.2 7.2 8.7 10.7 12.7
PET GF 30 %
PS
PVC （hard）
PA 6.6 GF 30 %
PC a. PC + GF 30 % 5.4 6.4 7.4 9.0 11.0 13.0
PPO/PPS GF 30 %
SMC
ZMC 6.6 7.6 9.4 11.4 13.4
BMT
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
All dimensions in mm.
Other sizes and special designs on request. International patents applied for and granted.
Minimum quantity on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
The flange has a large contact surface and thus reduces surface pressure.
Hardened on request, no stock type.
* See table above.
d
3
I
2
I
Ms
d
2
90°
d
Technical data
0.5
+0.5
90°
D a
L
l
2
d
3
+0.2
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
d
3
I
2
I
St
d
2
90°
d
21
Technical data
The versions – thread inserts for self-tapping insertion QUICKSERT
?
0,0
10,0
20,0
30,0
40,0
50,0
60,0
M 3 M 4 M 5 M 6 M 8
Drehmoment ohne Gegenlager
Drehmoment mit Gegenlager
Torque values QUICKSERT
?
M 3 to M 8
To r q u e [ N m ]
M 3M 4M 5M 6M 8
■ ABS MA [Nm] 1.3 2.5 3.2 7.7 12.1
■ ABS MR [Nm] 3.3 6.1 8.8 18.7 36.3
■ PC MA [Nm] 1.8 2.4 4.5 10.5 19.8
■ PC MR [Nm] 3.9 6.7 11.6 22.6 52.8
■ PA MA [Nm] 1.2 2.6 4.1 6.1 13.2
■ PA MR [Nm] 2.8 6.2 10.5 19.3 38.5
■ PE / PP MA [Nm] 1.1 2.3 2.8 5.5 9.9
■ PE / PP MR [Nm] 3.0 5.5 8.6 17.1 31.9
Torque without thrust bearing （MA[Nm]）
（jack out）
Torque with thrust bearing （MR[Nm]）
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Torque without thrust bearing
Torque with thrust bearing
22
0
2.000
4.000
6.000
8.000
10.000
12.000
M 3 M 4 M 5 M 6 M 8
Technical data
The versions – thread inserts for self-tapping insertion QUICKSERT
?
Pull-out values QUICKSERT
?
M 3 to M 8
Pull-out strength [N]
M 3M 4M 5M 6M 8
■ ABS FA [N] 2,430 3,780 5,040 6,660 9,900
■ PC FA [N] 3,240 5,040 6,480 8,820 11,970
■ PA FA [N] 3,060 4,050 5,400 7,200 10,170
■ PE / PP FA [N] 1,620 2,790 3,420 4,950 7,110
Pull-out strength （FA[N]）
Technical notes
Indicated values are guide values. We recommend an installation test for the respective application.
To be on the safe side, for fibre-reinforced plastics, the strengths of the non-reinforced material should be
assumed. If you use brass thread inserts in plastics susceptible to stress cracks （e.g. polycarbonate）,
we recommend additional surface treatment of the thread inserts （nickel plating or surface coating as required）.
Strength values for other thread inserts on request.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
23
The versions – thread inserts for self-tapping insertion QUICKSERT
?
Hex
The advantages
■ Efficient installation process resulting from additional
driver shape （e.g. hexagonal shape）
■ For thermoplastics and thermosets
■ Extra small flank angles of the special external thread
minimise radial tensions
■ High-strength and torsion-proof threads
■ Special version available with external left-hand
thread for improved reverse locking
Principle QUICKSERT
?
Hex consists of a cylindrical basic body with internal thread and
additional internal hexagon and a special external thread. The profile of the external
thread has an extremely small flank angle and expands asymmetrically towards the
thread root. This way, installation at low driving torques is optimised. Very good
tight-fit is achieved with an ideal distribution of load. The bottom part of the bush is
provided with a cutting slot. For special requirements, we offer a version with flange.
The threaded bush is inserted and screwed in with a rotating spindle.
It is not necessary to screw out the spindle.
Brass, standard Brass, flange
d Order No Order No I l
2
d
2
d
3
L
min.
a
min.
S
M 4 1437 504 0008 1438 504 0009 8.0 1.0 7.0 10.0 9.0 3.0 3.2
M 5 1437 505 0010 1438 505 0112 10.0 1.2 8.0 11.0 11.0 4.0 4.0
M 6 1437 506 0014 1438 506 0154 14.0 1.4 10.0 13.0 15.0 4.0 5.0
M 8 1437 508 0015 1438 508 0164 15.0 1.4 12.0 15.0 16.0 5.0 6.5
90°
d
d
2
l
90°
d
d
2
d
3
l
2
0.5
+0.5
l
S 90°
D a
L
l
2
d
3
+0.2
Minimum quantity on request. All dimensions in mm.
For recommended mounting holes -D- for QUICKSERT
?
Hex in different materials
?
see table on page 20!
Technical data
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Type 1437 Type 1438 Mounting hole
24
The versions – thread inserts for self-forming insertion QUICKSERT
?
plus
The advantages
■ Suitable for thermoplastic parts
■ High-strength and torsion-proof threads
■ Chipless installation
■ Special version available with external left-hand
thread for improved reverse locking
■ Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle QUICKSERT
?
plus consists of a tapered basic body （8° overall taper） with internal
thread, additional internal hexagon and a special external thread.
The profile of the external thread has an extremely small flank angle and expands
asymmetrically towards the thread root. Driving torques for installation are thus
reduced. Very good tight-fit is achieved with an ideal distribution of load. Since no
cutting slot is required, there is no chip formation because the thread insert forms
into the plastic material.
For special requirements, we offer a version with flange.
The threaded bush is inserted and screwed in with a rotating spindle.
Brass
d Order No D
+0.1
Id2
L
min.
a
min.
S
M 4 1430 004 0008 7.10 8.00 7.74 8.00 5.00 3.20
M 5 1430 005 0009 8.20 9.00 9.15 9.00 5.50 4.00
M 6 1430 006 0011 9.50 11.00 10.70 11.00 6.00 5.00
M 8 1430 008 0014 11.90 14.00 13.69 14.00 7.05 6.50
Brass, with flange
d Order No D
+0.1
Il2
d
2
d
3
L
min.
a
min.
S
M 4 1431 004 0104 7.20 10.40 1.4 7.68 10.00 9.00 5.00 3.20
M 5 1431 005 0114 8.30 11.40 1.4 9.12 11.50 10.40 5.50 4.00
M 6 1431 006 0134 9.60 13.40 1.4 10.67 13.00 12.00 6.00 5.00
M 8 1431 008 0174 12.20 17.40 1.4 13.76 18.00 16.00 7.00 6.50
Technical data
Guide value – depends on moulding material, may have to be changed after setting trials.
For blind hole L + 1 mm.
All dimensions in mm.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Type 1430 Type 1431 Mounting hole
25
Technical data
The versions – thread inserts for self-tapping insertion QUICKSERT
?
plus
Driving torque values QUICKSERT
?
plus M 5
Torque [Nm]
M 5
■ PP ME [Nm] 4.5
■ PA 6 GF 30 ME [Nm] 11.4
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
M 5
0
2
4
6
8
10
12
26
Technical data
The versions – thread inserts for self-tapping insertion QUICKSERT
?
plus
Pull-out values QUICKSERT
?
plus M 5
Pull-out strength [N]
M 5
■ PP FA [N] 3,417
■ PA 6 GF FA [N] 10,631
Pull-out strength （FA[N]）
Technical notes
Indicated values are guide values. We recommend an installation test for the respective application.
To be on the safe side, for fibre-reinforced plastics, the strengths of the non-reinforced material should be
assumed. If you use brass thread inserts in plastics susceptible to stress cracks （e.g. polycarbonate）,
we recommend additional surface treatment of the thread inserts （nickel plating or surface coating as required）.
Strength values for other thread inserts on request.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
M 5
0
2000
4000
6000
8000
10000
12000
27
Installation tools – semi-automatic
The versions – thread inserts for self-tapping insertion QUICKSERT
?
QUICKSERT
?
self-tapping insertion
Adaptable to box-column drilling machines or cordless
screwdrivers
■ For small to medium series
QUICKSERT
?
Manual installation
Order No
M 3 1450 010 3000
M?4 1450 010 4000
M 5 1450 010 5000
M 6 1450 010 6000
M 8 1450 010 8000
M 10 1450 011 0000
QUICKSERT
?
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
28
Installation tools
The versions — thread inserts for self-tapping insertion QUICKSERT
?
QUICKSERT
?
self-tapping insertion
Pneumatic screwdriver
High performance due to automatic reverse upon
reaching the set torque
Stationary operation due to adaptation to parallel
guide
Medium to large series
Complete device Exchange unit
Order No Order No
M ?3 1460 030 3000 1460 030 3050
M ?4 1460 030 4000 1460 030 4050
M ?5 1460 030 5000 1460 030 5050
M ?6 1460 030 6000 1460 030 6050
M ?8 1460 030 8000 1460 030 8050
M 10 1460 031 0000 1460 031 0050
Matching parallel guide 0182 060 0010
Parallel system type S
Delivery scope:
■ 3-axis guiding system ■ Base plate made of extruded
■ Tool holder aluminium profile with grooves,
■ 1 balancer 1 – 3 kg dimensions w x h x l: 240 x 40 x 500 mm
Advantages
■ Rationalisation
■ Quick and safe positioning
■ Fatigue-free working
■ No return rotation forces
■ Compensation of screwdriver weight
■ Easy handling
■ Flexibility
■ Can be used with electrical and pneumatic
installation tools
■ Quick retooling
■ 360° rotatable
■ Smooth and precise roller guides
■ Optimum workstation layout
Type Product characteristics Order No
work radius 140 mm – 600 mm
S 600 work height 50 mm – 430 mm 0182 080 0003
weight without tool 8 kg
torque absorption 15 Nm max.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Type Size Order No
Service at 6 bar
unit nominal flow
G 1/4 = 700 l/min
Hose inner diameter 6 0196 000 1130
Hose clip 8 – 12 mm 0196 000 1150
Hose liner G 1/8 -6 0196 000 1151
Hose liner G 1/4 -6 0196 000 1152
Exhaust air hose ? 15 mm 0196 000 1131
29
Installation tools
The versions – thread inserts for self-tapping insertion QUICKSERT
?
Hex
QUICKSERT
?
Hex with flange and
QUICKSERT
?
plus with flange
self-tapping insertion,
UNIQUICK
?
Basic escopic screwdriver system
with UNIQUICK
?
Feeder system
■ For large series （dimensions on request）
QUICKSERT
?
Hex self-tapping insertion and
QUICKSERT
?
plus
Manual mandrel for small series or adaptable to cordless
screwdriver or pneumatic installation tool （type P-S 1216）
for small to medium series.
QUICKSERT
?
Hex with flange
Self-tapping insertion
UNIQUICK
?
Vario modular screwdriver system
with UNIQUICK
?
Feeder system
For large series （dimensions on request）
Type P-S 1216
For quick installation of QUICKSERT
?
Hex
and QUICKSERT
?
plus
Technical data:
Speed without load: 950 min
-1
at p = 6.3 bar
adjustable via air pressure
Air consumption: 5,5 L / s at p = 6.3 bar
Torque: M = 1.2 – 5.5 Nm
steplessly adjustable
shut-off clutch
Tool holder: 1/4“ hexagon socket
with radial bearing
Weight: 0.8 kg
Order No: 4160 180 0010
G 1/4’’
? 33
265
Order No
M 4 1467 020 5040
M 5 1467 020 5050
M 6 1467 020 5060
M 8 1467 020 5080
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
30
The versions – thread inserts for expansion anchoring Expansionsert 1
The advantages
■ Universal thread insert for thermoset and
thermoplastic components
■ High-strength threads by expansion anchoring
■ Quick, cost-effective installation
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle The EXPANSIONSERT 1 thread insert consists of a
cross-slotted basic body with internal thread, which
has an external diamond knurl, and an spreader plate.
When the thread insert is installed in the mounting
hole, the diamond knurl part is expanded by the
spreader plate which is pressed down. As a result,
it is anchored in the wall of the hole.
Type 0230 Mounting hole
EXPANSIONSERT 1 standard
For installation tools and machines, see pages 39 – 40
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
Minimum quantity on request.
All dimensions in mm.
Other sizes and special designs on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
d Order No d
1
II1 min.
D
+0.1
Lamin.
b
min.
M 2.5 0230 025 0065 4.0 6.5 4.0 4.0 6.5 2.4 3.2
0230 903 0001 4.0 6.5 4.0 4.0 6.5 2.4 3.2
M 3
0230 003 0065 4.8 6.5 4.0 4.8 6.5 2.9 3.2
M 3.5 0230 035 0008 4.8 8.0 5.0 4.8 8.0 2.9 4.0
0230 004 0095 5.5 9.5 6.5 5.5 9.5 3.3 4.7
M 4
0230 004 0008 5.5 8.0 5.0 5.5 8.0 3.3 4.0
0230 005 0011 6.5 11.0 7.5 6.5 11.0 3.9 5.5
M 5
0230 005 0008 6.5 8.0 4.5 6.5 8.0 3.9 4.0
M 6 0230 006 0125 8.0 12.5 8.5 8.0 12.5 4.8 6.2
M 8 0230 008 0016 11.0 16.0 11.0 11.0 16.0 6.6 8.0
d
1
90°
d
I
I
1
D
L
b
a
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Technical data
31
The versions – thread inserts for expansion anchoring Expansionsert 1
Technical data
Type 0231
Mounting hole
EXPANSIONSERT 1 flange
Type 0232 Mounting hole
EXPANSIONSERT 1 clinch （same dimensions as type 0231）
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
Minimum quantity on request.
All dimensions in mm.
Other sizes and special designs on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
d Order No I d
1
d
2
d
3max.
d
4
D
+0.1
D
1
+0.2
I
1 min.
I
2
I
3
M 2.5 0232 025 0007 7.0 4.0 5.5 3.6 2.8 4.0 5.5 3.6 0.8 1.0
M 3 0232 003 0007 7.0 4.8 6.3 4.1 3.3 4.8 6.3 3.5 0.8 1.0
M 3.5 0232 035 0085 8.5 4.8 6.3 4.6 3.8 4.8 6.3 4.7 0.8 1.0
M 4 0232 004 0085 8.5 5.5 7.0 5.1 4.3 5.5 7.0 4.4 0.8 1.0
M 5 0232 005 0095 9.5 6.5 8.0 6.1 5.3 6.5 8.0 5.0 0.8 1.0
M 6 0232 006 0012 12.0 8.0 10.0 7.1 6.3 8.0 10.0 7.0 0.8 1.0
Metric ISO thread according to DIN 13-6H.
Delivery conditions according to DIN 267.
Technical modifications reserved.
Minimum quantity on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
The flange has a large contact surface and thus reduces surface pressure.
d Order No I d
1
d
2
I
1 min.
I
2
D
+0.1
D
1
+0.2
LL1
a
min.
b
min.
M 2.5 0231 025 0006 6.0 4.0 5.5 3.6 0.8 4.0 5.5 5.2 6.0 2.4 3.2
M 3 0231 003 0006 6.0 4.8 6.3 3.5 0.8 4.8 6.3 5.2 6.0 2.9 3.2
M 3.5 0231 035 0075 7.5 4.8 6.3 4.7 0.8 4.8 6.3 6.7 7.5 2.9 4.0
M 4 0231 004 0075 7.5 5.5 7.0 4.4 0.8 5.5 7.0 6.7 7.5 3.3 4.7
M 5 0231 005 0085 8.5 6.5 8.0 5.0 0.8 6.5 8.0 7.7 8.5 3.9 5.5
M 6 0231 006 0011 11.0 8.0 10.0 7.0 0.8 8.0 10.0 10.2 11.0 4.8 6.2
d
2
I
2
d
1
I
1
I
90°
d
D
1
D
I
2
L
1
b
a
L
d
2
d
1
I
3
I
2
I
1
I
d
3
d
4
d
D
1
I
2
L
1
b
D a
L
The clinched edge is designed to
fasten contact components and
cable eyes as well as to serve as a
fixing aid for a cover part to be
applied.
For installation tools, see pages 39 – 40
For installation tools, see pages 39 – 40
Other sizes and special designs on request.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
32
The advantages
■ For reactive resins, PUR, elastomers, integral hard
foams as well as for wood composite materials
■ Wear-resistant threads
■ Quick, cost-effective installation
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle
Technical data
The EXPANSIONSERT 2 thread insert consists of a
body with internal thread, which has knurls and under-cuts on the circumferential surface. Inside the body,
there is an spreader plate that is pressed downwards
when the thread insert is installed in the mounting hole.
Upon installation, the slotted bottom part of the
EXPANSIONSERT 2 is expanded and its cutting
rings are anchored in the wall of the mounting hole.
The thread insert is thus reliably secured against pull-out and twisting.
Type 0235 Mounting hole
For installation tools and machines, see pages 39 – 40
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
Minimum quantity on request.
All dimensions in mm.
Other sizes and special designs on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
d Order No I d
2
d
3
I
1
I
2
D
+0.1
D
1
L
min.
a
min.
M 3 0235 103 0008 8.0 5.9 7.0 3.0 0.8 5.5 7.2 8.2 4.0
M 3.5 0235 135 0008 8.0 5.9 7.0 3.5 0.8 5.5 7.2 8.2 4.0
M 4 0235 104 0095 9.5 6.9 8.0 4.0 0.8 6.5 8.2 9.8 5.0
M 5 0235 105 0011 11.0 8.4 10.0 5.0 0.8 8.0 10.2 11.3 6.0
M 6 0235 106 0125 12.5 8.4 10.0 6.0 0.8 8.0 10.2 12.8 6.0
d
3
d
2
I
2
I
1
90°
d
I
D
1
I
2
D
L
a
The versions – thread inserts for expansion anchoring Expansionsert 2
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
33
The versions – thread inserts for expansion anchoring SPREDSERT
?
1
The advantages
■ For thermoplastic parts
■ Knurled flange and anchor rings ensure high degree
of security against twisting and tensile load
■ Screw locking
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle The SPREDSERT
?
1 is inserted into the mounting
hole until the retaining flange is compley anchored in
the plastic material. In that process, the slotted area is
compressed. The radially secured SPREDSERT
?
1 is
expanded by the screw so that the anchor rings pene-trate the plastic material and ensure the tight-fit of the
thread insert. In this process, the screw is locked. For
the additional expansion force, the tightening torque
must be increased by 10 %.
Type 0831 – 0833 Mounting hole
For installation tools and machines, see pages 39 – 40
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
Minimum quantity on request.
All dimensions in mm.
Other sizes and special designs on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
Screw contact length = min. insert length （l） + 1p （pitch）
Number of
d Order No anchor rings d
1
d
2
d
3
I
I
1
D
+0.1
L
min.
a
min.
M 2 0832 102 0004 3 3.15 3.7 3.6 4.0 0.6 3.2 4.5 2.0
M 2.5 0832 125 0005 3 3.9? 4.5 4.4 5.0 0.75 4.0 5.5 2.5
M 3 0832 103 0005 3 3.9? 4.5 4.4 5.0 0.75 4.0 5.5 3.0
M 3.5 0832 135 0065 3 4.7? 5.3 5.2 6.5 1.0 4.8 7.1 3.2
M 4 0833 104 0008 4 5.35 6.0 5.9 8.0 1.3 5.5 8.7 3.5
M 5 0833 105 0095 5 6.35 7.0 6.9 9.5 1.3 6.5 10.3 4.0
M 6 0831 106 0011 5 7.85 8.5 8.4 11.0 2.0 8.0 12.0 5.0
M 8 0831 108 0013 5 9.5? 9.95 9.9 13.0 2.0 9.6 14.0 7.0
d
2
I
1
I
d
1
d
3
90°
d
D
L
a
Technical data
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
34
The advantages
■ For thermoset parts
■ Knurled flange and diamond knurl ensure high
degree of security against twisting and tensile load
■ Screw locking
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle The SPREDSERT
?
2 is inserted into the mounting
hole until the retaining flange is compley anchored in
the plastic material. In that process, the slotted area is
compressed. The radially secured SPREDSERT
?
2 is
expanded by the screw so that the diamond knurling
penetrates the plastic material and ensures the tight-fit
of the thread insert. In this process, the screw is
locked.
For the additional expansion force, the tightening
torque must be increased by 10 %.
Type 0837 Mounting hole
For installation tools and machines, see pages 39 – 40
d Order No
I
d
2
D
+0.1
L
min.
a
min.
M 3.5 0837 103 0005 5.0 4.3 3.9 5.5 3.0
M 3.5 0837 135 0064 6.4 5.1 4.7 7.0 3.3
M 4.5 0837 104 0008 8.0 6.0 5.5 8.5 3.5
M 5.5 0837 105 0095 9.5 6.8 6.3 10.0 4.0
M 6.5 0837 106 0127 12.7 8.4 7.9 13.5 5.0
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
All dimensions in mm.
Other sizes and special designs on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
Minimum quantity on request.
Screw contact length = min. insert length （l） + 1p （pitch）
90°
d
I
d
2
D a
L
The versions – thread inserts for expansion anchoring SPREDSERT
?
2
Technical data
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
35
Technical data
The versions – thread inserts for expansion anchoring SPREDSERT
?
1 + 2
0,00
5,00
10,00
15,00
20,00
25,00
30,00
M 3 M 4 M 5 M 6 M 8
Drehmoment ohne Gegenlager
Drehmoment mit Gegenlager
Torque values SPREDSERT
?
1 + 2 / M 3 to M 8
To r q u e [ N m ]
M 3M 4M 5M 6M 8
■ ABS MA [Nm] 0.72 1.35 1.74 4.20 6.60
■ ABS MR [Nm] 1.80 3.30 4.80 10.20 19.80
■ PC MA [Nm] 0.96 1.32 2.46 5.70 10.80
■ PC MR [Nm] 2.10 3.66 6.30 12.30 28.80
■ PA MA [Nm] 0.63 1.44 2.25 3.30 7.20
■ PA MR [Nm] 1.50 3.36 5.70 10.50 21.00
■ PE / PP MA [Nm] 0.60 1.26 1.50 3.00 5.40
■ PE / PP MR [Nm] 1.62 3.00 4.68 9.30 17.40
Torque without thrust bearing （MA[Nm]）
（jack out）
Torque with thrust bearing （MR[Nm]）
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
Torque without thrust bearing
Torque with thrust bearing
36
0
500
1.000
1.500
2.000
2.500
3.000
3.500
4.000
M 3 M 4 M 5 M 6 M 8
Technical data
The versions – thread inserts for expansion anchoring SPREDSERT
?
1 + 2
Pull-out values SPREDSERT
?
1 + 2 / M 3 to M 8
Pull-out strength [N]
M 3M 4M 5M 6M 8
■ ABS FA [N] 810 1,260 1,680 2,220 3,300
■ PC FA [N] 1,080 1,680 2,160 2,940 3,990
■ PA FA [N] 1,020 1,350 1,800 2,400 3,390
■ PE / PP FA [N] 540 930 1,140 1,650 2,370
Pull-out strength （FA[N]）
Technical notes
Indicated values are guide values. We recommend an installation test for the respective application.
To be on the safe side, for fibre-reinforced plastics, the strengths of the non-reinforced material should be
assumed. If you use brass thread inserts in plastics susceptible to stress cracks （e.g. polycarbonate）,
we recommend additional surface treatment of the thread inserts （nickel plating or surface coating as required）.
Strength values for other thread inserts on request.
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
37
The versions – thread inserts for expansion anchoring SPREDSERT
?
with retaining flange
The advantages
■ For thermoset and thermoplastic components
■ High-strength threads in through holes
■ Screw locking
Material: Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle The SPREDSERT
?
with retaining flange is inserted
into the through hole until the retaining flange is seated.
The slotted anchoring section with diamond knurl is
compressed.
By screwing in the screw, the thread insert is forced
open in the anchoring section so that the diamond
knurling penetrates the plastic material. The retaining
flange which acts as a shoulder support ensures high
pull-out locking while the screw is also locked. For the
additional expansion force, the tightening torque must
be increased by 10 %.
Type 0835 Mounting hole
For installation tools and machines, see pages 39 – 40
Metric ISO thread according to DIN 13-6H.
Technical modifications reserved.
Minimum quantity on request.
All dimensions in mm.
Other sizes and special designs on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
Screw contact length = min. insert length （l） + 1p （pitch）
d Order No I
d
2
d
3
I
2
D
+0.1
L
min.
a
min.
M 3 0835 103 0048 4.8 4.3 5.5 0.5 3.9 4.5 3.2
M 3.5 0835 135 0064 6.4 5.1 6.3 0.7 4.7 6.0 3.6
M 4 0835 104 0008 8.0 6.0 7.0 0.8 5.5 7.5 4.0
M 5 0835 105 0095 9.5 6.8 8.0 1.0 6.3 9.0 4.8
M 6 0835 106 0127 12.7 8.4 9.5 1.3 7.9 12.0 6.0
M 8 0835 108 0127 12.7 9.9 11.0 1.3 9.4 12.0 7.1
d
2
d
3
I
2
90°
d
I
D
L
a
Technical data
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
38
For installation tools and machines, see pages 39 – 40
Total
Total length Knurls
Steel Brass length installed ?
d Order No Order No l l
1
d
2
D
+0.1
L
min
L
2min
a
M3 1230 003 0048 1230 103 0048 8.0 4.8 5.5 5.5 8.8 4.8 2
M4 1230 004 0063 1230 104 0063 10.5 6.3 6.5 6.5 11.8 6.3 2
M5 1230 005 0082 1230 105 0082 13.5 8.2 7.5 7.5 15.2 8.2 2.5
M6 1230 006 0098 1230 106 0098 16.0 9.8 9 9 18.8 9.8 3
M8 1230 008 0 115 1230 108 0 115 19.0 11.5 12 12 21.0 11.5 4
Mounting hole
Minimum quantity on request. All dimensions in mm.
For installation into plastic, we recommend brass thread inserts. Special lengths and thread diameters as well as other materials on request.
Guide values: depend on moulding material, may have to be changed after setting trials.
* * Particularly test this insert for suitability for plastics susceptible to stress cracks （e.g. PC, PPO）.
The advantages
■ No tapping
■ Quick, cost-effective installation
■ Chipping-free installation in smooth mounting holes
■ High-strength threads in light metals
■ High-strength threads in thermoplastic and thermoset
components* * after moulding of components
■ Suitable for one-sided accessibility of the installation point
■ For screwed connections that can be detached as
often as required
■ For installation on finished surfaces
Material: 11 SMn Pb 30+c
Surface: A2J ISO 4042 Cr （VI）-free
or Cu Zn 38 Pb 2 （EU 2000/53 compliant）
Principle The QUICKSERT
?
Expansion is spun on to the rotating threaded mandrel of the
installation tool and introduced into the mounting hole. The hole can be preformed
or machined with common drills as a blind or through hole. The axial pulling motion
of the threaded mandrel causes the QUICKSERT
?
Expansion Expansion to shear
at the predetermined breaking point between anchoring sleeve and threaded bush.
The threaded bush is pulled into the anchoring sleeve and expands it.
Meanwhile, the diamond knurl of the anchoring sleeve is pressed into the
wall of the hole. The thread insert is now anchored and locked against screwing and
pull-out.
Type 1230 Mounting hole
d
2
I
d
D
L
L
2
a
The versions – thread inserts for expansion anchoring QUICKSERT
?
Expansion type 1230
Technical data
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
39
Installation tools – manual installation tools
The versions — thread inserts for expansion anchoring
EXPANSIONSERT 1, EXPANSIONSERT 2, SPREDSERT
?
1 and 2
Assembly mandrels for manual installation of EXPANSIONSERT 1,
EXPANSIONSERT 2 thread inserts
EXPANSIONSERT 1 EXPANSIONSERT 1 EXPANSIONSERT 2 SPREDSERT
?
Standard Flange/Clinch
Order No Order No Order No Order No
M 2.5 0250 025 0065 0253 025 0006 – 0851 125 0000
M 3 0250 003 0065 0253 003 0006 0254 103 0008 0851 103 0000
M 3.5 0250 035 0008 0253 035 0075 – 0851 135 0000
0250 004 0095 0253 004 0075 0254 104 0095 0851 104 0000
M 4
0250 004 0008 0253 004 0075 0254 104 0095 0851 104 0000
0250 005 0011 0253 005 0085 0254 105 0011 0851 105 0000
M 5
0250 005 0008 0253 005 0085 0254 105 0011 0851 105 0000
M 6 0250 006 0125 0253 006 0011 0254 106 0125 0851 106 0000
M 8 0250 008 0016 – – 0851 108 0000
Semi-automatic tools
EXPANSIONSERT 1, EXPANSIONSERT 2
The tool can be integrated into manual lever presses or
other pressing devices.
■ For small to medium series
EXPANSIONSERT 1 EXPANSIONSERT 1 EXPANSIONSERT 2 Semimatic
Standard Flange/Clinch
Order No Order No Order No Order No
M 2.5 – 0263 025 0006 – –
M 3 0260 003 0065 0263 003 0006 0264 103 0008 1460 020 3050
M 3.5 0260 035 5008 0263 035 0075 0264 103 5008 –
M?4
0260 004 0095 0263 004 0075 0264 104 0095 1460 020 4050
0260 004 0008 0263 004 0075 0264 104 0095 1460 020 4050
M 5
0260 005 0011 0263 005 0085 0264 105 0011 1460 020 5050
0260 005 0008 0263 005 0085 0264 105 0011 1460 020 5050
M 6 0260 006 0125 0263 006 0011 0264 106 0125 1460 020 6050
M 8 – – – 1460 020 8050
M 10 – – – 1460 021 0050
EXPANSIONSERT 1,
EXPANSIONSERT 2 Example of a tool application
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
40
Installation tools – QUICKSERT
?
Expansion
Machine installation tools with hydraulic–pneumatic drive
The versions – thread inserts for expansion anchoring QUICKSERT
?
Expansion
Setting tool P 2005 allows quick and safe installation.
■ For medium to large series
Order No 2361 550 6000
xx = metric dimension, M 3 to M 8 available.
Example: M 6 = 06 for QUICKSERT
?
M6.
Designation Order No
Threaded mandrel 2361 13x x020
Nosepiece 2361 13x x030
Installation method thermal installation Installation method self-tapping insertion Installation method expansion anchoring
41
Fields of application
AMTEC
?
thread inserts are used in most diverse fields:
■ Automotive industry
■ Electrical and electronic engineering
■ Railway industry
■ Agricultural machinery engineering
■ Construction machinery engineering
■ Mechanical engineering
■ Medical engineering
■ Heating, air conditioning, ventilation systems
■ and many more
42
AMTEC
?
examples of application ...
Pump casings, HITSERT
?
2 M 5 and
SPREDSERT
?
with retaining flange M 6
Pump casings, HITSERT
?
2 bolts M 6 and
compression limiters
QUICKSERT
?
Expansion
Expansion insert with collar / steel
EXPANSIONSERT 1
with hexagon flange / brass
HITSERT
?
3
Seal insert hose coupling / brass
Customer-specific special part, silvered HITSERT
?
hose coupling with temperature-resistant
O-ring
HITSERT
?
seal thread insert SONICSERT
?
compression limiter with captive screw
...and customer-specific solutions
43
Thread inserts for in-moulding?
IMTEC
?
moulded inserts meet the demands of the continuous further development in the field of technology.
Progress has led to constantly increasing requirements for components and respective applications. In many
cases, those requirements are so high, that they cannot be fulfilled with one material. Therefore, combining
specific advantages of different materials is of particular interest. Combinations of metal and plastics provide
advantages such as reduced weight, improved corrosion resistance and component cleanliness. Hence, in many
fields of application, in-moulding of metal fasteners with plastics is the solution. As an expert in the field of joining
technology, B?llhoff has detected the advantageous synergy effect of highstrength metals in combination with
plastics and has included thread inserts for in-moulding in its product portfolio.
These innovative IMTEC
?
moulded inserts are particularly suitable for thermoset and thermoplastic materials.
Product news
Adhesion of fasteners?
The ONSERT
?
technology allows adhesion of most diverse fasteners to diverse materials. Connection can be
realised on ribs and surfaces.
■ Works on plane surfaces
■ No projection on the remote side
■ Fastening elements do not become apparent on the visible side through heat input during laser welding or
brazing
■ Very good mechanical properties; shock absorbing
■ Connection on fibre composites, coated surfaces, glass and plastic
IMTEC
?
CO
■ Maximum usable thread length
■ Corrosion and acid resistance
■ Increased technical cleanliness （residual dirt minimisation）
■ High extraction force due to an optimisation of flank covering in plastics
■ Weight reduction of the component
The IMTEC
?
CO thread insert for in-moulding is an asymmetric rolled stainless steel
A2 （option A4） wire which is mainly used for customer components with blind hole threads. That wire is coiled to
form a fixed bushing with at least one flange-type extension.
In the forming process, the fasteners are also sufficiently magnetised and can be placed on magnetic core pins.
IMTEC
?
CF
■ Very large flange diameters possible
■ Deformation area for length adjustment of the insert; close length tolerances
< L ± 0.05 mm
■ Torque resistance by hexagonal design or knurls
■ Pull out resistance by providing significant under cuts
■ No metal-cutting operation
■ Also feasible as compression limiter
The IMTEC
?
CF thread inserts with “double flange” are produced from steel by cold forming. The in-moulding
technology requires particularly accurate thread inserts.
The deformation area on the IMTEC
?
CF allows precisely adjusting the length of the thread insert. Upon closing,
the parts of the mould compress the IMTEC
?
CF and precisely adjust the length of the component （L ± 0.05 mm）.
IMTEC
?
CF is primarily intended for components with through hole threads.
B?llhoff International with companies in:
Argentina
Austria
Brazil
Canada
China
Czech Republic
France
Germany
Hungary
India
Italy
Japan
Mexico
Poland
Romania
Russia
Slovakia
Spain
Turkey
United Kingdom
USA
Apart from these 21 countries, B?llhoff supports its international
customers in other important industrial markets in close partnership
with agents and dealers.
B?llhoff Group
Please find your local contact on www.boellhoff.com
or contact us under fasteningtechnology@boellhoff.com
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