★ 上海泊睿科学仪器有限公司自主研发的成果,已被国内大型光伏组件厂家普遍采用。
★ 人机对话,自动化程度高,完全实现了紫外辐照度的自动监控。
★ 满足IEC标准的新要求。
★ 保留测试孔,用于光伏组件的其它测试项目。
★ 业界内的鼎力支持,不断改良的光伏紫外蕴涵着众多专家的睿智,产品日臻...
BR-PV-UV-Preconditioning (UV resistance) Tester
The plan is specially designed UV ageing proof box by BV company for the photovoltaic industry. Refer to IEC 61215-2005、IEC 61730-2004、IEC 61345-1998《UV test PV modules》national standards , design notes are as follows :
1. PV modules materials and UV test principle
In the use of polymer materials often appeared in the process of the powder, discoloration, foaming, crack, shedding phenomenon, which has seriously affected the appearance of products, and other aspects of performance.
Therefore, the need to understand the polymer materials-aging mechanism and the search for a suitable artificial accelerated aging test-objective approach to simulate natural conditions, so as to the development and application of materials to provide rapid detection and evaluation of the quality of the basis.
Currently used artificial accelerated aging test method main xenon lamp, ultraviolet fluorescent lamps, metal lamps, and carbon arc lights etc.. The backplane materials (composite membrane) general we seek to reduce heat absorption, and effectively prevent excessive battery temperature increase reduces component / battery conversion rate, but xenon light source (280 to 3000 nm) in the infrared spectrum easily lead to the absorption of heat components, the components used UV weatherable performance test.
The B.R. company developed BR-PV-UV PV modules UV-testing machine dedicated to the PV modules resistant to climate experiment.
2. IEC 61215 UV-Pretreatment test conditions
1. Purpose
To precondition the module with ultra-violet (UV) radiation before the thermal cycle/humidity freeze tests to identify those materials and adhesive bonds that are susceptible to UV degradation.
2. Apparatus
a)Equipment to control the temperature of the module while it is irradiated by UV light. The equipment must be capable of maintaining the module temperature at 60℃ ±5℃.
b)Means for measuring and recording the temperature of the module(s) to an accuracy of while it is irradiated by UV light ±2℃.Te temperature sensors shall be attached to the front or back surface of the module near the middle. If more than one module is tested simultaneously, it will suffice to monitor the temperature of one representative sample.
c)instrumentation capable of producing of measuring the irradiation of the UV light produced by the UV light source at the test plane of the module(s),within the wavelength ranges of 280 nm to 320 nm and 320 nm to 385 nm with an uncertainly of ±15%
d)A UV light source capable of producing UV irradiation with an irradiance uniformity of ±15% over the test plane of the module(s),with no appreciable in the different spectral regions of interest as defined in 10.10.3
3. Procedure
a)Using the calibrated radiometer measure the irradiance at the proposed module test plane and assure that at wavelengths between 280 nm and 385 nm it has a uniformity of ±15% over the test plane
b)Mount an open-circuited module in the test plane at the location selected in a), normal to the UV irradiance beam. Make sure that the module temperature is ±5℃.
c)Subject the module(s) to a total UV irradiation of 15kwh.m-2 in the wavelength range between 280 nm and 385 nm, with at least 5 kwh.m-2 in the wavelength band between280 nm and 320 nm, while maintaining the module temperature within the prescribed range.
4. Final measurements
Repeat the test of 10.1, 10.2 and 10.3
5. Requirements
The requirements are as follows:
No evidence of major visual defects, as defined in clause 7;
The degradation of maximum output power shall not exceed 5% of the value measured before the test Insulation resistance shall meet the same requirements as for the initial measurements.
3. Instrument description
Reference IEC 61215-2005, IEC 61345-1998, and GB/T 19394-2003 "photovoltaic (PV) components UV test" corresponding standard clauses, which instrument was designed and manufactured, and technology indicators in the programme book for this technology.
1. Specifications
Centre distance of lamps: asymmetric arrange
Radiation intensity: Automatic adjustments to ensure that ±15%
Uniformity of the test plane irradiation
Test temperature: 60℃±5℃
Control: Control + touch screen PLC programmable logic controller
(or PC computers Control)
2. Main function
3. Introduction of sub-item
3.1. Source: UVA + UVB
3.2. Electrical Control
a、Use HMI+PLC, can be programmed automatic control of temperature, radiation, exposure and test time.
Irradiance, temperature, time of test conditions or results as well as working curves could be stored and printed.
b、Special ballast: 5%~
c、Security protection devices
d、Irradiance and radiation dose
e、Unique exhaust system in proof box, avoiding the ozone from UV radiating, was requirement from the standard recommended.
f、Two irradiance probes with different wavelength range were fitted on transmission shaft, accurately fixed position in the center of every two lamps online, full scanning, automatic compensation of irradiation to ensure uniformity and accuracy.
3. Software interface and explanation:
4. Transmission system (irradiance entire journey scan) :
Photoelectric sensor and camera would be installed on the transmission shaft, programme control , scan along the X-Y axis up and down , auto-compensation irradiance baseline drift.
□ 执行IEC 61215-2005、IEC 61730-2004、IEC 61345-1998、GB/T 19394-2003等光伏组件紫外
预处理试验标准,广泛用于光伏组件(太阳能电池板)耐紫外线试验...
□ 工控触摸屏+PLC可编程控制器控制,
或微机(上位机)控制,Windows XP操作平台。
□ 自动监控辐照度的均匀性。
□ 多风道循环系统,确保试验温度60℃±5℃标准要求。
□ 采用原装进口UVA-340、UVB-313荧光紫外灯管,
综合使用UVA-340、UVB-313光源,N只灯管不对称排列,
并确保了试验光源能谱的准确性、强度、稳定性。
□ 满足太阳能电池板尺寸2m×1m试件试验要求,
型:步入室设计,能同时对多张电池板进行试验。
□ 光辐照度连续可调、可控,确保辐照度精度±15%标准要求
□ 中波测量范围:280~320nm
长波测量范围:320~385/400nm
□ 测试面上组件接受的Z小辐射量为:
紫外光源的波长在280nm~320nm的范围内7.5或5KW·H/m2
紫外光源在320nm~385/400nm的范围内15KW·H/m2
同时确保280~385/400nm辐照度<250W/m2标准要求
点击鼠标,只需确认执行标准,仪器自动完成指定的试验
□ 全程扫描功能:光电传感器全程扫描,监控辐照度
□ 波长标定、辐照度标定...
光伏I-V曲线、功率检测...
绝缘电阻测定...
满足IEC61215、IEC61345试验条件要求...
□ 数据及曲线存储、打印功能...
资料下载:
产品样本
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[分析方法]紫外辐照度换算方法
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